Jetting Additive Manufacturing Technologies Market Report 2025: In-Depth Analysis of Growth Drivers, Competitive Dynamics, and Future Opportunities. Explore Key Trends, Regional Insights, and Forecasts Shaping the Industry.

• Executive Summary and Market Overview
• Key Technology Trends in Jetting Additive Manufacturing
• Competitive Landscape and Leading Players
• Market Growth Forecasts (2025–2030): CAGR, Revenue, and Volume Analysis
• Regional Market Analysis: North America, Europe, Asia-Pacific, and Rest of World
• Future Outlook: Emerging Applications and Innovation Pathways
• Challenges, Risks, and Strategic Opportunities
• Sources & References

Executive Summary and Market Overview

Jetting additive manufacturing (AM) technologies, encompassing material jetting (MJ), binder jetting (BJ), and nanoparticle jetting (NPJ), represent a rapidly evolving segment within the broader 3D printing industry. These technologies operate by selectively depositing droplets of build material or binding agents, enabling the creation of highly detailed and multi-material parts. As of 2025, the global jetting AM market is experiencing robust growth, driven by advancements in printhead technology, material diversity, and increasing adoption across industries such as aerospace, automotive, healthcare, and consumer goods.

According to recent market analyses, the jetting AM sector is projected to achieve a compound annual growth rate (CAGR) exceeding 15% through 2028, with the market size expected to surpass $1.2 billion by 2025. This growth is underpinned by the technology’s unique ability to deliver high-resolution, full-color, and multi-material parts, which are increasingly in demand for prototyping, tooling, and end-use applications. Leading companies such as Stratasys, 3D Systems, and voxeljet continue to invest in R&D, expanding their portfolios to address new industrial requirements and improve throughput, accuracy, and material compatibility.

Material jetting, in particular, has gained traction for its ability to produce complex geometries with smooth surface finishes, making it ideal for dental, medical, and consumer product applications. Binder jetting, on the other hand, is increasingly utilized for metal and sand casting, offering scalability and cost-effectiveness for batch production. Nanoparticle jetting, a newer entrant, is being adopted for high-precision electronics and micro-manufacturing, with companies like XJet pioneering commercial solutions.

Geographically, North America and Europe remain the largest markets for jetting AM technologies, supported by strong manufacturing bases and innovation ecosystems. However, Asia-Pacific is witnessing the fastest growth, fueled by expanding industrialization and government initiatives to promote advanced manufacturing. The competitive landscape is characterized by both established players and innovative startups, fostering a dynamic environment for technological breakthroughs and new business models.

In summary, jetting additive manufacturing technologies are poised for significant expansion in 2025, propelled by technological innovation, expanding application areas, and increasing industry acceptance. The sector’s trajectory suggests continued disruption of traditional manufacturing paradigms, with ongoing improvements in speed, cost, and material capabilities expected to further accelerate adoption.

Key Technology Trends in Jetting Additive Manufacturing

Jetting additive manufacturing (AM) technologies, which include material jetting (MJ), binder jetting (BJ), and nanoparticle jetting (NPJ), are experiencing rapid innovation as the market matures in 2025. These processes, characterized by the selective deposition of droplets to build parts layer by layer, are being shaped by several key technology trends that are expanding their industrial applicability and performance envelope.

One of the most significant trends is the advancement in printhead technology. Manufacturers are developing high-precision, multi-material printheads capable of jetting a wider range of materials, including metals, ceramics, polymers, and even bio-inks. For example, Stratasys and 3D Systems have introduced printheads with improved nozzle density and reliability, enabling finer feature resolution and faster build speeds. This is particularly relevant for industries such as dental, jewelry, and electronics, where intricate geometries and surface finishes are critical.

Material innovation is another driving force. The development of new jettable materials—such as high-performance polymers, functional inks, and sinterable metal powders—has broadened the application scope of jetting AM. Companies like voxeljet and ExOne are pushing the boundaries with binder jetting systems that can process advanced alloys and ceramics, targeting sectors like aerospace and automotive for lightweight, complex components.

Process automation and in-situ monitoring are also gaining traction. Integrated sensors and AI-driven software are being deployed to monitor droplet formation, layer uniformity, and curing processes in real time. This not only improves part quality and repeatability but also reduces post-processing requirements. HP’s Multi Jet Fusion platform, for instance, leverages closed-loop feedback to optimize each layer, resulting in consistent mechanical properties across builds.

Scalability and throughput enhancements are being addressed through modular machine architectures and parallelization. Manufacturers are introducing systems with multiple printheads and larger build volumes, enabling mass customization and short-run production. This is exemplified by Digital Metal’s high-throughput binder jetting solutions, which are being adopted for serial production in industrial settings.

In summary, the jetting AM landscape in 2025 is defined by advancements in printhead design, material diversity, process control, and production scalability. These trends are collectively driving the adoption of jetting technologies beyond prototyping into full-scale manufacturing across diverse industries.

Competitive Landscape and Leading Players

The competitive landscape for jetting additive manufacturing (AM) technologies in 2025 is characterized by rapid innovation, strategic partnerships, and a growing number of specialized players. Jetting AM, which includes material jetting (MJ), binder jetting (BJ), and nanoparticle jetting (NPJ), is gaining traction due to its ability to produce high-resolution, multi-material, and full-color parts. The market is dominated by a few established leaders, but new entrants and niche specialists are intensifying competition.

Among the leading players, Stratasys remains a dominant force, particularly with its PolyJet technology, which is widely adopted in prototyping and dental applications. 3D Systems is another key competitor, leveraging its MultiJet Printing (MJP) platform to serve industries such as healthcare, aerospace, and consumer goods. Both companies continue to invest in expanding material portfolios and improving print speeds to maintain their competitive edge.

In the binder jetting segment, ExOne (now part of Desktop Metal) and voxeljet are prominent, focusing on industrial-scale production of metal and sand parts. Desktop Metal’s acquisition of ExOne has consolidated its position, enabling broader technology integration and market reach. HP Inc. has also made significant strides with its Metal Jet platform, targeting mass production in automotive and industrial sectors.

Emerging players are driving innovation in nanoparticle jetting and hybrid jetting systems. XJet stands out with its NPJ technology, offering high-precision ceramic and metal parts for medical and electronics applications. Startups such as Digital Metal and VoxelMatters are also gaining attention for their advancements in fine-feature metal jetting.

• Strategic collaborations between AM companies and material suppliers are accelerating the development of new printable materials, especially for end-use parts.
• Regional expansion is notable, with leading players establishing R&D and production facilities in North America, Europe, and Asia-Pacific to address local market demands.
• Patent activity remains high, reflecting ongoing efforts to differentiate through proprietary printhead designs, software, and post-processing solutions.

Overall, the jetting AM market in 2025 is marked by consolidation among established firms, aggressive innovation from startups, and a focus on scaling up for industrial production. This dynamic environment is expected to drive further advancements in print quality, throughput, and material diversity.

Market Growth Forecasts (2025–2030): CAGR, Revenue, and Volume Analysis

The jetting additive manufacturing (AM) technologies market is poised for robust growth between 2025 and 2030, driven by increasing adoption across industries such as aerospace, automotive, healthcare, and consumer goods. Market analysts project a compound annual growth rate (CAGR) ranging from 18% to 22% during this period, reflecting both technological advancements and expanding application areas. According to SmarTech Analysis, the global market revenue for jetting AM technologies—including material jetting, binder jetting, and nanoparticle jetting—is expected to surpass $2.5 billion by 2030, up from an estimated $900 million in 2025.

Volume-wise, the number of jetting AM systems shipped annually is forecast to grow significantly. IDTechEx projects that unit shipments will increase at a CAGR of approximately 20% through 2030, as manufacturers scale up production and new entrants introduce more affordable and versatile machines. This growth is underpinned by the rising demand for high-resolution, multi-material, and full-color 3D printing capabilities, which jetting technologies are uniquely positioned to deliver.

Revenue growth is expected to be particularly strong in the industrial and healthcare sectors. The aerospace and automotive industries are anticipated to account for over 40% of total jetting AM revenues by 2030, as these sectors leverage the technology for rapid prototyping, tooling, and even end-use part production. Meanwhile, the medical sector is forecast to see a CAGR above the market average, driven by the customization of dental and orthopedic implants and the production of anatomical models for surgical planning (MarketsandMarkets).

• Material Jetting: Expected to maintain the largest market share, with revenues projected to reach $1.5 billion by 2030, fueled by advancements in printhead technology and material diversity.
• Binder Jetting: Anticipated to see the fastest growth, particularly in metal and ceramic applications, with a CAGR exceeding 22% as per SmarTech Analysis.

Overall, the 2025–2030 period will likely see jetting AM technologies transition from niche prototyping tools to mainstream manufacturing solutions, with strong revenue and volume growth reflecting their expanding industrial relevance.

Regional Market Analysis: North America, Europe, Asia-Pacific, and Rest of World

The regional market analysis for jetting additive manufacturing (AM) technologies in 2025 reveals distinct growth patterns and adoption drivers across North America, Europe, Asia-Pacific, and the Rest of the World (RoW). Jetting AM, which includes material jetting and binder jetting processes, is gaining traction due to its ability to produce high-resolution, multi-material, and full-color parts for industries such as aerospace, automotive, healthcare, and consumer goods.

• North America: North America remains the largest market for jetting AM technologies, driven by robust investments in R&D, a strong presence of leading AM companies, and early adoption in aerospace and healthcare. The United States, in particular, benefits from government initiatives supporting advanced manufacturing and a mature ecosystem of AM service providers. According to SmarTech Analysis, North America accounted for over 35% of global jetting AM revenues in 2024, with continued double-digit growth expected in 2025 as industries seek rapid prototyping and customized production solutions.
• Europe: Europe is characterized by a focus on industrialization and sustainability in AM. Countries like Germany, the UK, and France are leading adopters, leveraging jetting technologies for automotive lightweighting and medical device manufacturing. The European Union’s emphasis on digital manufacturing and circular economy principles is fostering innovation in material development and process efficiency. European Powder Metallurgy Association reports increasing investments in binder jetting for metal parts, particularly in the automotive and aerospace sectors.
• Asia-Pacific: The Asia-Pacific region is experiencing the fastest growth in jetting AM adoption, propelled by manufacturing expansion in China, Japan, and South Korea. Government-backed initiatives, such as China’s “Made in China 2025” and Japan’s Society 5.0, are accelerating the integration of AM technologies into traditional manufacturing. IDTechEx highlights that Asia-Pacific’s share of the global jetting AM market is expected to surpass 25% in 2025, with significant uptake in electronics, dental, and consumer product applications.
• Rest of World (RoW): In regions such as Latin America, the Middle East, and Africa, jetting AM adoption is nascent but growing. Market entry is primarily driven by multinational corporations establishing local AM hubs and increasing awareness of the technology’s benefits. According to 3dpbm, pilot projects in oil & gas and construction are emerging, though market penetration remains limited compared to established regions.

Overall, regional dynamics in 2025 reflect both the maturity of established markets and the rapid expansion in emerging economies, with jetting AM technologies poised for continued global growth.

Future Outlook: Emerging Applications and Innovation Pathways

Looking ahead to 2025, jetting additive manufacturing (AM) technologies are poised for significant evolution, driven by both technological innovation and expanding application domains. Jetting AM, which includes material jetting and binder jetting processes, is increasingly recognized for its ability to deliver high-resolution, multi-material, and full-color parts, positioning it as a key enabler in industries demanding precision and customization.

Emerging applications are particularly notable in the medical, electronics, and aerospace sectors. In healthcare, jetting AM is facilitating the production of patient-specific implants, dental prosthetics, and anatomical models with unprecedented accuracy and material diversity. The ability to jet biocompatible materials and hydrogels is opening new pathways for tissue engineering and drug delivery systems, as highlighted by recent research and industry partnerships (Stratasys).

In electronics, the miniaturization trend is fueling demand for jetting technologies capable of printing conductive inks and functional materials directly onto substrates. This is enabling the rapid prototyping and low-volume production of printed circuit boards (PCBs), sensors, and flexible electronics, with companies like Nano Dimension leading the charge in additive electronics manufacturing.

Aerospace and automotive industries are leveraging jetting AM for lightweighting and part consolidation, particularly for complex geometries that are difficult or impossible to achieve with traditional manufacturing. Binder jetting, in particular, is gaining traction for producing metal and ceramic components at scale, with advancements in post-processing and sintering technologies improving part density and mechanical properties (ExOne).

Innovation pathways for 2025 and beyond are expected to focus on:

• Material development: Expansion of printable materials, including high-performance polymers, ceramics, and metals, to broaden application scope.
• Process automation: Integration of AI-driven monitoring and closed-loop control systems to enhance reliability and throughput.
• Hybrid manufacturing: Combining jetting AM with subtractive and other additive processes for multi-functional, high-value parts.
• Sustainability: Adoption of eco-friendly binders and recyclable materials to reduce environmental impact (SmarTech Analysis).

As these trends converge, jetting additive manufacturing is set to transition from prototyping to full-scale production in several industries, underpinned by ongoing R&D and strategic collaborations across the value chain.

Challenges, Risks, and Strategic Opportunities

Jetting additive manufacturing (AM) technologies, including material jetting and binder jetting, are gaining traction for their ability to produce high-resolution, multi-material, and full-color parts. However, the sector faces several challenges and risks that could impact its growth trajectory in 2025, while also presenting strategic opportunities for innovation and market expansion.

Challenges and Risks

• Material Limitations: Jetting AM technologies are currently constrained by a limited range of printable materials, particularly in metals and high-performance polymers. This restricts their application in demanding industries such as aerospace and automotive, where material properties are critical (SmarTech Analysis).
• Post-Processing Complexity: Parts produced via jetting often require extensive post-processing, including curing, sintering, or infiltration, which can increase production time and costs. This complexity can deter adoption for high-throughput manufacturing (IDTechEx).
• Print Speed and Scalability: While jetting technologies excel in precision, their print speeds can lag behind other AM methods, especially for large or dense parts. Scaling up production without sacrificing quality remains a technical hurdle (Wohlers Associates).
• Intellectual Property (IP) Risks: The digital nature of jetting AM processes exposes manufacturers to IP theft and counterfeiting risks, particularly as file sharing and distributed manufacturing models proliferate (Gartner).

Strategic Opportunities

• Material Innovation: Investment in new jettable materials, such as advanced ceramics, metals, and bio-compatible polymers, could unlock new applications and markets, especially in healthcare and electronics (MarketsandMarkets).
• Automation and Integration: Integrating jetting AM systems with automated post-processing and quality control solutions can streamline workflows, reduce costs, and improve scalability, making the technology more attractive for mass production (Additive Manufacturing Media).
• Digital Supply Chains: Jetting AM’s ability to produce complex, customized parts on demand positions it as a key enabler of digital supply chains and distributed manufacturing, offering resilience against global disruptions (McKinsey & Company).

In 2025, addressing these challenges while capitalizing on strategic opportunities will be crucial for stakeholders aiming to expand the adoption and impact of jetting additive manufacturing technologies.

Sources & References

• Stratasys
• 3D Systems
• voxeljet
• XJet
• ExOne
• Desktop Metal
• SmarTech Analysis
• IDTechEx
• MarketsandMarkets
• SmarTech Analysis
• Nano Dimension
• Wohlers Associates
• Additive Manufacturing Media
• McKinsey & Company